Chengdu JiaHanda's "Dark Factory" has been successfully renovated!
2024-10-10

DataBeyond Technology Helps Chengdu JiaHanda Build a High Quality Regenerative Cycle Production Line

 

In recent years, with the increasing awareness of environmental protection and the promotion of national dual carbon goals, the recycling industry of renewable resources is ushering in a wave of transformation towards "intelligence, automation, and digitization". DataBeyond has partnered with Sichuan Chengdu JiaHanda Environmental Protection Technology Co., Ltd. to create a low-carbon and circular high-quality production line, comprehensively improving production efficiency and product quality.

 

Project Introduction

 

 

 

 

Chengdu JiaHanda Environmental Protection Technology Co., Ltd., with a project area of 25000 square meters and an annual output of 60000 tons, always adheres to the concept of "high-quality, green, low-carbon, and circular development".

 

 

Before the renovation, JiaHanda used an imported light sorting machine, which failed to effectively sort out oil pots, large mouthed bottles, aluminum mouthed bottles, impurity containing bottles, recycled bottles, label residue bottles, ultra light blue bottles, etc. from white bricks. This not only greatly increased the burden on workers, but also led to the loss of a large number of high-quality clear bottles. In order to solve the problem of poor sorting efficiency of whole bottles in the original production line, JiaHanda has decided to establish a deep cooperation with DataBeyond Technology.

 

This cooperation mainly focuses on two core technologies:

DataBeyond‘s whole bottle sorting solution and MES management system for bottle flakes washing plant

 

 

 

DataBeyond‘s whole bottle sorting solution

 

 

Jiahanda has chosen the new scheme of DataBeyond to replace the original sorting scheme. The new plan can efficiently select high-quality clear bottles, greatly reducing the need for manual sorting in the backend. The number of backend sorting workers has been reduced from 14 to 4, and the production capacity has been increased from 4 tons/hour to 8 tons/hour. The DataBeyond solution not only greatly saves labor costs, but also significantly improves sorting accuracy and greatly reduces the loss of good bottles.

 

 

 

MES management system for bottle flakes washing plant

 

 

In addition, JiaHanda has also applied the MES management system  from DataBeyond. Through this system, bottle flakes washing plant managers can have real-time control over the entire process from raw material receipt, production and processing to finished product sales. Realize digital and intelligent management. The MES management system not only improves the overall detail management and production efficiency of the bottle flakes washing plant, but also greatly enhances product quality, making it more stable and increasing market prices.

 

In the future, DataBeyond Technology will continue to deepen its technological innovation and help more renewable resource recycling enterprises achieve "automation, intelligence, and digitization" transformation and upgrading. It will provide efficient and stable sorting solutions for global bottle chip factories, help them stand out in fierce market competition, and accelerate the arrival of the intelligent era of global renewable resources!